Solutions

Pea-Based Puffed Snacks

A pea-led puffed snack needs a pellet format that expands reproducibly while retaining a clear pulse identity. Starting geometry and puffing conditions influence expansion, density and finished bite, so developers need to validate the pea format against alternative pearl systems under matched process conditions.

What can we help you achieve?

  • Dedicated puffing format
    Controlled expansion gives puffed products a light structure, consistent density and attractive shape.

  • Expanded snack structure
    A more even expanded structure can improve density, bite and piece-to-piece consistency.

  • Pulse nutrition
    Pulse ingredients can add nutritional value and create a recognisable point of difference.

Our Recommended Ingredient Solution

  • PisumPEARL
    This ingredient can provide puffing pellet and nutrition platform in this formulation. This pea-based pearl route combines puffing with pulse-derived nutrition; organic pea-pearl grades are also present in the Ebro portfolio.

  • OryzaPEARL
    It supports the same validated formulation objective(s), but it brings a different ingredient profile. These 100% rice-flour pellets are purpose-designed for puffing and provide a uniform starting size and shape, supporting consistent expansion and smooth-surfaced puffed products.

  • LensPEARL
    It supports the same validated formulation objective(s), but it brings a different ingredient profile. Unlike CicerPEARL, the standard LensPEARL route is made from red lentil flour, creating a distinct lentil-based puffed format.

  • MaysPEARL
    It supports the same validated formulation objective(s), but it brings a different ingredient profile. These pellets are made from 100% yellow maize flour and can be produced in different shapes depending on the mould, differentiating them from the rice- and pulse-based pearls.

Of course no two formulations are alike and your best choice may also depend on factors beyond pure functionality. Let us help you find the ingredient solutions that best fit your application, with specifications, samples and recipe support when available.

Related challenges & solutions

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Chocolate-Coated Rice Cakes

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Pulse-Enriched Extruded Snacks

Adds lentil nutrition and colour to extruded snacks.

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Healthy Extruded Snacks

Combines texture with improved nutritional profile.

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Better Expansion in Snacks

Controls puffing during snack manufacturing.

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